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Post by bobw on Aug 24, 2013 6:55:28 GMT -5
The TKS tankette from Poland in early WW2 - construction is underway. Attachments:
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Post by hardboy on Aug 24, 2013 9:54:48 GMT -5
that's great news. Looking good all ready.
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Post by SSBlackangel on Aug 25, 2013 0:17:37 GMT -5
wow looks real nice!. I'd get some frame epoxy from the auto parts store and coat all that bare metal. it will stop it from rusting down the road.
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Post by bobw on Sept 8, 2013 11:55:12 GMT -5
A little bit further along (the diagonal braces):
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Post by hardboy on Sept 8, 2013 13:43:46 GMT -5
Coming out really cool.
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Post by spawnkill on Sept 8, 2013 17:56:48 GMT -5
I can't wait to see it really start to take shape!
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Post by hardboy on Sept 8, 2013 18:06:31 GMT -5
Are you doing all the welding ?
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Post by bobw on Sept 8, 2013 18:38:22 GMT -5
Yes, I am doing all the welding. Part of this project involved learning welding. I got a Hobart Handler 190 MIG welder and am running C25 gas with it. Welding and cutting. Cutting and welding. The theme of the project. Oh, and Drilling, too. And Grinding.
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Post by hardboy on Sept 8, 2013 18:53:15 GMT -5
I have also have a mig welder. But im horrible. My welds suck.I also use gas.
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Post by bobw on Sept 8, 2013 20:38:26 GMT -5
I often try to shine a bright light on my work before I weld, then (I use an auto-darkening helmet) when the welding starts, I can see the weld really well. I have the darkness of the lens down around 9-10. Seeing the weld helps a lot. Getting the light in the right position is tough - you don't want it behind you lighting up the inside of your helmet, but not in front of you activating the auto-darkness. The gas flow and voltage and wire feed settings matter a lot. I try to set my welds to all be horizontal welds. So if I have to weld vertically, I prefer to rotate my work and make it horizontal. If I have to weld vertically, I found that higher voltage settings, feed rates, and travel speed help me out, but I am not sure if that is legit professional welding technique. I have a recent weld that has pits all over it - did I forget to turn on the gas for that weld - maybe? I look at a lot of youtube welding videos and play around with that.
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Post by hardboy on Sept 8, 2013 21:33:15 GMT -5
Thanks for the tips. I really appreciate it.
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Post by bobw on Sept 9, 2013 21:51:07 GMT -5
Thanks for the tips. I really appreciate it. Sure. It is fun to talk about. Keep it coming.
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Post by spawnkill on Sept 11, 2013 17:33:22 GMT -5
I've been welding for 2.5 years now, mainly steel with either stick or MIG, mainly MIG. Lately I've been learning aluminum MIG welding at my new job and I'm getting the hang of it pretty quick. As far as your difficulties with welding; wire speed, voltage (temperature) and travel speed all definitely make the weld travel speed though will make the voltage null in void though once you really know what you're looking for. Wire speed is probably the most important I think. If you're burning at a high voltage your want a higher wire speed and the lower the voltage the slower the wire speed. Your travel speed will vary according to those. Those pits you got in your weld were most likely due to a lack of gas. With no gas to shield the weld from oxygen the weld pretty much ends up aerating itself. The other cause might have been due to contaminates on the metal itself, dirt, rust, oil... on steel that's not so much of a problem but on aluminum it most definitely is a problem. As far as your gas options argon is the only gas for aluminum welding, it's something like 90% argon and 10% CO2. Steel though I've used many different types of gas CO2/Argon, CO2/Argon/Helium, straight CO2. the CO2/Argon/Helium combo was the best I ever used but I've never had to pay for gas, all my MIG welding has only ever been done at work. Stick welding is a pain in the ass but if you can get it down it's great for structural work. Totally different method of welding though. Another tip that might help, when welding with MIG, you want to push your weld, in other words, point the nozzle in the direction that you want to weld, keep it at about a 45o angle, and about 1/4" away from the piece you are welding. As you're moving along go in a slight back and forth motion this will let you get that (((((((((((((((((((((\x --> looking weld (the slash mark and x are the wire and point of welding, the arrow is the direction of the weld) Always look at the puddle or molten part of the weld not the point of where the wire makes contact with the metal. I try to stay in front of my welds and look just past the point of contact you'll see if the puddle starts to widen out meaning it's getting too hot or stay really narrow meaning it's too cold. an average weld width is like a 1/4" wide. Hope that helps don't think too much about it you gotta learn how to feel, listen and watch your welds, you'll know when it's working right. Any questions just ask send me a PM or ask here doesn't matter.
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Post by hardboy on Sept 11, 2013 19:14:07 GMT -5
Wow, Thanks man. Will go back and practice. Must check my gas rate.
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Post by bobw on Sept 11, 2013 21:04:49 GMT -5
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